Truck and Transport Mechanic
1 Introduction to Truck and Transport Mechanics
1-1 Overview of the Truck and Transport Mechanic profession
1-2 Importance of safety in the workplace
1-3 Introduction to heavy-duty vehicles
1-4 Basic principles of vehicle mechanics
2 Vehicle Systems and Components
2-1 Engine systems
2-1 1 Internal combustion engines
2-1 2 Diesel engines
2-1 3 Engine components and their functions
2-2 Transmission systems
2-2 1 Manual transmissions
2-2 2 Automatic transmissions
2-2 3 Clutch systems
2-3 Suspension and steering systems
2-3 1 Suspension components
2-3 2 Steering mechanisms
2-4 Brake systems
2-4 1 Hydraulic brake systems
2-4 2 Air brake systems
2-5 Electrical systems
2-5 1 Battery and charging systems
2-5 2 Ignition systems
2-5 3 Lighting and signaling systems
3 Maintenance and Repair Procedures
3-1 Preventive maintenance
3-1 1 Scheduled maintenance tasks
3-1 2 Inspection and testing procedures
3-2 Diagnostic techniques
3-2 1 Use of diagnostic tools and equipment
3-2 2 Troubleshooting common issues
3-3 Repair and replacement of components
3-3 1 Engine repair and overhaul
3-3 2 Transmission repair and overhaul
3-3 3 Brake system repair and overhaul
3-4 Welding and fabrication
3-4 1 Welding techniques
3-4 2 Fabrication of vehicle parts
4 Specialized Systems and Equipment
4-1 Hydraulic systems
4-1 1 Hydraulic pumps and motors
4-1 2 Hydraulic control systems
4-2 Air conditioning and heating systems
4-2 1 Refrigeration cycles
4-2 2 Heating and ventilation systems
4-3 Auxiliary power units (APUs)
4-3 1 APU components and functions
4-3 2 Maintenance and troubleshooting of APUs
5 Safety and Environmental Regulations
5-1 Workplace safety practices
5-1 1 Personal protective equipment (PPE)
5-1 2 Handling hazardous materials
5-2 Environmental regulations
5-2 1 Emissions control standards
5-2 2 Waste disposal procedures
5-3 Compliance with industry standards
5-3 1 ISO standards
5-3 2 National and international regulations
6 Professional Development and Career Pathways
6-1 Continuing education and training
6-1 1 Advanced courses and certifications
6-1 2 Industry conferences and workshops
6-2 Career opportunities
6-2 1 Employment in various sectors
6-2 2 Entrepreneurship and business management
6-3 Networking and professional associations
6-3 1 Joining industry associations
6-3 2 Participating in professional networks
Engine Components and Their Functions

2.1.3 Engine Components and Their Functions

Key Concepts

Cylinder Block

The cylinder block is the foundational structure of the engine, housing the cylinders where the pistons move. It is typically made of cast iron or aluminum and includes passages for coolant and oil. The cylinder block ensures the alignment and stability of the engine's moving parts.

Example: Think of the cylinder block as the skeleton of the engine, providing the necessary framework for all other components to function.

Cylinder Head

The cylinder head sits atop the cylinder block and seals the cylinders, forming the combustion chamber. It contains the intake and exhaust valves, spark plugs (in gasoline engines), and ports for fuel and air. The cylinder head is crucial for the combustion process, which generates power.

Example: Imagine the cylinder head as the roof of a house, protecting the interior while allowing necessary elements (like air and fuel) to enter and exit.

Pistons and Connecting Rods

Pistons are cylindrical components that move up and down within the cylinders. They are connected to the crankshaft via connecting rods. As the pistons move, they convert the linear motion into rotational motion, which powers the vehicle. Connecting rods ensure smooth and efficient transfer of this motion.

Example: Think of the pistons and connecting rods as the legs and hips of the engine, converting the up-and-down motion of walking into forward movement.

Crankshaft

The crankshaft is a rotating shaft that converts the reciprocating motion of the pistons into rotational motion. It is connected to the vehicle's transmission and ultimately to the wheels. The crankshaft's design, with its crankpins and journals, ensures smooth and balanced rotation.

Example: The crankshaft can be compared to the spine of the engine, providing the central axis around which all other components rotate.

Valves and Camshaft

Valves control the intake and exhaust of gases in the combustion chamber. The camshaft, driven by the crankshaft, opens and closes these valves at the correct times. Valves and camshafts work in harmony to ensure efficient combustion and exhaust.

Example: Consider the valves and camshaft as the lungs and diaphragm of the engine, regulating the flow of air and fuel necessary for breathing (combustion).

Fuel System

The fuel system includes components like the fuel tank, fuel pump, fuel lines, and injectors. It is responsible for delivering fuel to the engine in the correct quantity and at the right time. Modern fuel systems often include electronic control units (ECUs) to optimize fuel delivery.

Example: The fuel system can be likened to the digestive system of the engine, ensuring that the right amount of fuel is provided to generate energy.