Automotive Service Technician
1 Introduction to Automotive Technology
1-1 Overview of Automotive Industry
1-2 Importance of Automotive Service Technicians
1-3 Safety Procedures in Automotive Workshop
1-4 Introduction to Automotive Tools and Equipment
2 Automotive Systems and Components
2-1 Engine Systems
2-1 1 Engine Construction and Operation
2-1 2 Engine Cooling System
2-1 3 Engine Lubrication System
2-1 4 Engine Fuel System
2-1 5 Engine Ignition System
2-2 Transmission Systems
2-2 1 Manual Transmission
2-2 2 Automatic Transmission
2-2 3 Continuously Variable Transmission (CVT)
2-3 Suspension and Steering Systems
2-3 1 Suspension Components
2-3 2 Steering Mechanisms
2-4 Braking Systems
2-4 1 Hydraulic Braking System
2-4 2 Anti-lock Braking System (ABS)
2-5 Electrical and Electronic Systems
2-5 1 Vehicle Electrical Systems
2-5 2 Electronic Control Units (ECUs)
2-5 3 Sensors and Actuators
3 Diagnostic and Testing Procedures
3-1 Diagnostic Tools and Equipment
3-1 1 Multimeters
3-1 2 Scan Tools
3-1 3 Pressure Gauges
3-2 Engine Diagnostic Procedures
3-2 1 Compression Testing
3-2 2 Fuel Pressure Testing
3-2 3 Ignition System Testing
3-3 Transmission Diagnostic Procedures
3-3 1 Transmission Fluid Analysis
3-3 2 Transmission Scan Tool Diagnostics
3-4 Electrical Diagnostic Procedures
3-4 1 Circuit Testing
3-4 2 Sensor Testing
4 Maintenance and Repair Procedures
4-1 Engine Maintenance and Repair
4-1 1 Spark Plug Replacement
4-1 2 Air Filter Replacement
4-1 3 Oil and Filter Change
4-2 Transmission Maintenance and Repair
4-2 1 Transmission Fluid Change
4-2 2 Clutch Adjustment and Replacement
4-3 Suspension and Steering Maintenance and Repair
4-3 1 Shock Absorber Replacement
4-3 2 Ball Joint Replacement
4-4 Braking System Maintenance and Repair
4-4 1 Brake Pad and Shoe Replacement
4-4 2 Brake Fluid Flush
4-5 Electrical System Maintenance and Repair
4-5 1 Battery Replacement
4-5 2 Wiring Harness Inspection and Repair
5 Customer Service and Communication Skills
5-1 Customer Interaction
5-1 1 Effective Communication Techniques
5-1 2 Handling Customer Complaints
5-2 Job Estimation and Quotation
5-2 1 Estimating Repair Costs
5-2 2 Preparing Repair Quotations
5-3 Record Keeping and Documentation
5-3 1 Maintenance Records
5-3 2 Repair Orders and Invoices
6 Professional Development and Industry Standards
6-1 Continuous Learning and Skill Development
6-1 1 Industry Training Programs
6-1 2 Certification and Licensing Requirements
6-2 Ethical Practices in Automotive Service
6-2 1 Code of Ethics for Technicians
6-2 2 Environmental Considerations in Automotive Service
6-3 Industry Trends and Innovations
6-3 1 Introduction to Electric and Hybrid Vehicles
6-3 2 Advancements in Automotive Technology
Automotive Systems and Components

Automotive Systems and Components

1. Engine System

The engine system is the heart of a vehicle, responsible for converting fuel into mechanical energy. It consists of several key components:

1.1. Cylinder Block

The cylinder block is the foundational part of the engine, housing the cylinders where the pistons move up and down. It is typically made of cast iron or aluminum to withstand high temperatures and pressures.

1.2. Pistons

Pistons are cylindrical components that move within the cylinders. They convert the expanding heat energy of the combustion process into mechanical energy. Pistons are connected to the crankshaft via connecting rods.

1.3. Crankshaft

The crankshaft converts the linear motion of the pistons into rotational motion, which is then transmitted to the wheels via the transmission system. It is a critical component for maintaining engine balance and power output.

Example and Analogy

Think of the engine system as the human heart. The cylinder block is the chest cavity, the pistons are the heart's chambers, and the crankshaft is the main artery that pumps blood (energy) throughout the body (vehicle).

2. Electrical System

The electrical system powers various components in a vehicle, ensuring everything from starting the engine to operating the lights and entertainment systems. Key components include:

2.1. Battery

The battery stores electrical energy and provides the initial power to start the engine. It is a rechargeable component that supplies power to the vehicle's electrical systems when the engine is not running.

2.2. Alternator

The alternator converts mechanical energy into electrical energy while the engine is running. It charges the battery and powers the vehicle's electrical systems, ensuring continuous operation without draining the battery.

2.3. Wiring Harness

The wiring harness is a complex network of wires that distribute electrical power and signals throughout the vehicle. It connects various components, ensuring they receive the necessary power and information to function correctly.

Example and Analogy

Consider the electrical system as the nervous system of the human body. The battery is the brain, storing and providing initial energy. The alternator is the spinal cord, converting mechanical energy into electrical signals. The wiring harness is the network of nerves that transmit these signals to different parts of the body (vehicle).