Automotive Service Technician
1 Introduction to Automotive Technology
1-1 Overview of Automotive Industry
1-2 Importance of Automotive Service Technicians
1-3 Safety Procedures in Automotive Workshop
1-4 Introduction to Automotive Tools and Equipment
2 Automotive Systems and Components
2-1 Engine Systems
2-1 1 Engine Construction and Operation
2-1 2 Engine Cooling System
2-1 3 Engine Lubrication System
2-1 4 Engine Fuel System
2-1 5 Engine Ignition System
2-2 Transmission Systems
2-2 1 Manual Transmission
2-2 2 Automatic Transmission
2-2 3 Continuously Variable Transmission (CVT)
2-3 Suspension and Steering Systems
2-3 1 Suspension Components
2-3 2 Steering Mechanisms
2-4 Braking Systems
2-4 1 Hydraulic Braking System
2-4 2 Anti-lock Braking System (ABS)
2-5 Electrical and Electronic Systems
2-5 1 Vehicle Electrical Systems
2-5 2 Electronic Control Units (ECUs)
2-5 3 Sensors and Actuators
3 Diagnostic and Testing Procedures
3-1 Diagnostic Tools and Equipment
3-1 1 Multimeters
3-1 2 Scan Tools
3-1 3 Pressure Gauges
3-2 Engine Diagnostic Procedures
3-2 1 Compression Testing
3-2 2 Fuel Pressure Testing
3-2 3 Ignition System Testing
3-3 Transmission Diagnostic Procedures
3-3 1 Transmission Fluid Analysis
3-3 2 Transmission Scan Tool Diagnostics
3-4 Electrical Diagnostic Procedures
3-4 1 Circuit Testing
3-4 2 Sensor Testing
4 Maintenance and Repair Procedures
4-1 Engine Maintenance and Repair
4-1 1 Spark Plug Replacement
4-1 2 Air Filter Replacement
4-1 3 Oil and Filter Change
4-2 Transmission Maintenance and Repair
4-2 1 Transmission Fluid Change
4-2 2 Clutch Adjustment and Replacement
4-3 Suspension and Steering Maintenance and Repair
4-3 1 Shock Absorber Replacement
4-3 2 Ball Joint Replacement
4-4 Braking System Maintenance and Repair
4-4 1 Brake Pad and Shoe Replacement
4-4 2 Brake Fluid Flush
4-5 Electrical System Maintenance and Repair
4-5 1 Battery Replacement
4-5 2 Wiring Harness Inspection and Repair
5 Customer Service and Communication Skills
5-1 Customer Interaction
5-1 1 Effective Communication Techniques
5-1 2 Handling Customer Complaints
5-2 Job Estimation and Quotation
5-2 1 Estimating Repair Costs
5-2 2 Preparing Repair Quotations
5-3 Record Keeping and Documentation
5-3 1 Maintenance Records
5-3 2 Repair Orders and Invoices
6 Professional Development and Industry Standards
6-1 Continuous Learning and Skill Development
6-1 1 Industry Training Programs
6-1 2 Certification and Licensing Requirements
6-2 Ethical Practices in Automotive Service
6-2 1 Code of Ethics for Technicians
6-2 2 Environmental Considerations in Automotive Service
6-3 Industry Trends and Innovations
6-3 1 Introduction to Electric and Hybrid Vehicles
6-3 2 Advancements in Automotive Technology
3.2 Engine Diagnostic Procedures Explained

3.2 Engine Diagnostic Procedures - 3.2 Engine Diagnostic Procedures Explained

Key Concepts

Compression Test

A compression test measures the pressure inside each engine cylinder. It helps diagnose issues such as worn piston rings, valves, or cylinder head gaskets. To perform a compression test:

  1. Warm up the engine to normal operating temperature.
  2. Disconnect the ignition coil or spark plug wires.
  3. Install a compression tester in the spark plug hole.
  4. Crank the engine and read the compression pressure on the tester.

For example, if the compression readings are significantly lower in one cylinder compared to others, it may indicate a problem with that cylinder, such as worn piston rings or a faulty valve.

Think of the compression test as a blood pressure check for the engine. Just as blood pressure indicates the health of the cardiovascular system, compression readings indicate the health of the engine's cylinders.

Fuel Pressure Test

A fuel pressure test measures the pressure of the fuel system. It helps diagnose issues such as a faulty fuel pump, clogged fuel filter, or malfunctioning fuel pressure regulator. To perform a fuel pressure test:

  1. Turn off the engine and disconnect the fuel pump fuse or relay to prevent fuel pump operation during the test.
  2. Attach a fuel pressure gauge to the Schrader valve on the fuel rail.
  3. Turn the ignition key to the "on" position to activate the fuel pump without starting the engine.
  4. Read the fuel pressure on the gauge and compare it to the manufacturer's specifications.

For example, if the fuel pressure is too low, it may indicate a weak fuel pump or a clogged fuel filter, which can cause poor engine performance.

Consider the fuel pressure test as a blood pressure check for the fuel system. Just as blood pressure indicates the health of the cardiovascular system, fuel pressure indicates the health of the fuel delivery system.

Spark Test

A spark test checks the quality and strength of the spark produced by the ignition system. It helps diagnose issues such as faulty spark plugs, ignition coils, or wiring. To perform a spark test:

  1. Disconnect the spark plug wire from the spark plug.
  2. Attach a spark plug tester or a spare spark plug to the end of the spark plug wire.
  3. Ground the spark plug tester or spare spark plug to the engine block.
  4. Start the engine and observe the spark at the spark plug tester or spare spark plug.

For example, if there is no spark or the spark is weak, it may indicate a problem with the ignition coil, spark plug wires, or spark plugs, which can cause misfires and poor engine performance.

Think of the spark test as a light bulb test. Just as a light bulb needs a strong electrical current to glow, the engine needs a strong spark to ignite the fuel mixture.

Conclusion

Understanding and effectively using engine diagnostic procedures is crucial for any Automotive Service Technician. By mastering the compression test, fuel pressure test, and spark test, you can accurately diagnose and repair a wide range of engine issues, ensuring optimal performance and reliability.