Automotive Service Technician
1 Introduction to Automotive Technology
1-1 Overview of Automotive Industry
1-2 Importance of Automotive Service Technicians
1-3 Safety Procedures in Automotive Workshop
1-4 Introduction to Automotive Tools and Equipment
2 Automotive Systems and Components
2-1 Engine Systems
2-1 1 Engine Construction and Operation
2-1 2 Engine Cooling System
2-1 3 Engine Lubrication System
2-1 4 Engine Fuel System
2-1 5 Engine Ignition System
2-2 Transmission Systems
2-2 1 Manual Transmission
2-2 2 Automatic Transmission
2-2 3 Continuously Variable Transmission (CVT)
2-3 Suspension and Steering Systems
2-3 1 Suspension Components
2-3 2 Steering Mechanisms
2-4 Braking Systems
2-4 1 Hydraulic Braking System
2-4 2 Anti-lock Braking System (ABS)
2-5 Electrical and Electronic Systems
2-5 1 Vehicle Electrical Systems
2-5 2 Electronic Control Units (ECUs)
2-5 3 Sensors and Actuators
3 Diagnostic and Testing Procedures
3-1 Diagnostic Tools and Equipment
3-1 1 Multimeters
3-1 2 Scan Tools
3-1 3 Pressure Gauges
3-2 Engine Diagnostic Procedures
3-2 1 Compression Testing
3-2 2 Fuel Pressure Testing
3-2 3 Ignition System Testing
3-3 Transmission Diagnostic Procedures
3-3 1 Transmission Fluid Analysis
3-3 2 Transmission Scan Tool Diagnostics
3-4 Electrical Diagnostic Procedures
3-4 1 Circuit Testing
3-4 2 Sensor Testing
4 Maintenance and Repair Procedures
4-1 Engine Maintenance and Repair
4-1 1 Spark Plug Replacement
4-1 2 Air Filter Replacement
4-1 3 Oil and Filter Change
4-2 Transmission Maintenance and Repair
4-2 1 Transmission Fluid Change
4-2 2 Clutch Adjustment and Replacement
4-3 Suspension and Steering Maintenance and Repair
4-3 1 Shock Absorber Replacement
4-3 2 Ball Joint Replacement
4-4 Braking System Maintenance and Repair
4-4 1 Brake Pad and Shoe Replacement
4-4 2 Brake Fluid Flush
4-5 Electrical System Maintenance and Repair
4-5 1 Battery Replacement
4-5 2 Wiring Harness Inspection and Repair
5 Customer Service and Communication Skills
5-1 Customer Interaction
5-1 1 Effective Communication Techniques
5-1 2 Handling Customer Complaints
5-2 Job Estimation and Quotation
5-2 1 Estimating Repair Costs
5-2 2 Preparing Repair Quotations
5-3 Record Keeping and Documentation
5-3 1 Maintenance Records
5-3 2 Repair Orders and Invoices
6 Professional Development and Industry Standards
6-1 Continuous Learning and Skill Development
6-1 1 Industry Training Programs
6-1 2 Certification and Licensing Requirements
6-2 Ethical Practices in Automotive Service
6-2 1 Code of Ethics for Technicians
6-2 2 Environmental Considerations in Automotive Service
6-3 Industry Trends and Innovations
6-3 1 Introduction to Electric and Hybrid Vehicles
6-3 2 Advancements in Automotive Technology
4.2 Transmission Maintenance and Repair Explained

4.2 Transmission Maintenance and Repair Explained

Key Concepts

Transmission Fluid Replacement

Transmission fluid replacement is a critical maintenance procedure that involves draining the old fluid and refilling with fresh fluid. This process helps to remove contaminants and ensure the transmission operates smoothly. To perform a transmission fluid replacement:

  1. Raise the vehicle using a jack and secure it with jack stands.
  2. Locate the transmission fluid drain plug and place a drain pan beneath it.
  3. Remove the drain plug to allow the old fluid to drain into the pan.
  4. Once the fluid has drained, replace the drain plug and tighten it securely.
  5. Fill the transmission with the recommended amount of new fluid.
  6. Check the fluid level using the dipstick and ensure it is within the correct range.

Think of transmission fluid as the lifeblood of the transmission. Just as blood carries nutrients and oxygen to the body, transmission fluid carries essential lubricants and coolants to the transmission components.

Filter Replacement

Transmission filter replacement involves removing the old filter and installing a new one. This procedure helps to remove debris and contaminants from the transmission fluid, ensuring optimal performance. To replace the transmission filter:

  1. Raise the vehicle and secure it with jack stands.
  2. Locate the transmission filter, which is usually located at the bottom of the transmission.
  3. Drain the transmission fluid if not already done.
  4. Remove the old filter and replace it with a new one, ensuring a proper seal.
  5. Refill the transmission with fresh fluid.
  6. Check the fluid level and ensure it is within the correct range.

Consider the transmission filter as a strainer in a kitchen sink. Just as a strainer prevents food particles from clogging the sink, the transmission filter prevents debris from clogging the transmission.

Shift Solenoid Maintenance

Shift solenoid maintenance involves checking the operation and condition of the solenoids that control the transmission's shifting. This procedure ensures smooth and accurate gear shifts. To maintain shift solenoids:

  1. Use a scan tool to monitor the solenoid's operation and data.
  2. Check the solenoid's electrical connections for continuity and resistance.
  3. Test the solenoid's operation by manually activating it with a power source.
  4. Replace any solenoids that are faulty or not operating correctly.

Think of shift solenoids as the switches in a vehicle's transmission. Just as a faulty switch can cause electrical issues, a faulty solenoid can cause shifting problems.

Torque Converter Diagnostics

Torque converter diagnostics involve checking the operation and condition of the torque converter, which transfers engine power to the transmission. This procedure ensures smooth and efficient power transfer. To diagnose the torque converter:

  1. Raise the vehicle and secure it with jack stands.
  2. Remove the transmission pan to access the torque converter.
  3. Inspect the torque converter for signs of wear, damage, or contamination.
  4. Test the torque converter's operation by engaging the transmission and monitoring for smooth operation.
  5. Replace the torque converter if it is faulty or not operating correctly.

Consider the torque converter as the bridge between the engine and the transmission. Just as a bridge ensures smooth passage, the torque converter ensures smooth power transfer.

Transmission Cooler Inspection

Transmission cooler inspection involves checking the condition and operation of the transmission cooler, which helps to dissipate heat from the transmission fluid. This procedure ensures the transmission operates within optimal temperature ranges. To inspect the transmission cooler:

  1. Locate the transmission cooler, which is usually located in the radiator or as a separate unit.
  2. Inspect the cooler for signs of damage, leaks, or blockages.
  3. Check the cooler's operation by monitoring the transmission fluid temperature during operation.
  4. Clean or replace the cooler if it is faulty or not operating correctly.

Think of the transmission cooler as the air conditioner for the transmission. Just as an air conditioner cools the air in a room, the transmission cooler cools the transmission fluid.